"Forklift bar" is a broad term that can refer to several different components, depending on the context. The three most common meanings are racking support bars, forklift-mounted safety bars, and cargo load bars. Each serves a different purpose in warehouse and forklift operations.
Fork Entry Bars (Racking Support)
A fork entry bar, also called a fork clearance bar, is a horizontal steel bar installed on pallet racking to support non-palletized loads. These bars sit across the rack beams and elevate the load slightly, creating a gap underneath for forklift forks to slide in and out.
Key features: They are typically made of steel with capacities around 1,680 lbs per bar and must be used in pairs. Common heights include 3, 4-5/8, and 6 inches. Their primary purpose is to provide structural support and fork guidance for storing awkward items like plywood, drywall, steel bundles, drums, and machinery.
Entry Bar (Forklift Safety Feature)
On Crown stand-up rider forklifts, the "entry bar" is a safety feature located at the opening of the operator compartment. This bar has been standard equipment since 1998.
How it works: If the operator rests a foot outside the compartment or leaves the designated area, the bar is depressed, triggering an audible alarm and disengaging traction or reducing travel speed. It is designed to prevent operators from driving with any body part outside the forklift's protective envelope.
Load Bars (Cargo Restraint)
Also known as cargo stabilizer bars or load locking bars, these are adjustable aluminum or steel bars placed horizontally inside truck trailers to brace cargo against shifting during transport. A fatal OSHA accident report describes an incident where a dock worker was killed after becoming trapped between a load bar and a forklift. This highlights the critical importance of proper load bar securement and situational awareness.
Lift Up Bar (Access Platform Component)
The term "lift up bar" also appears as a component of forklift access platforms, specifically referring to a front gate bar on safety cages used for elevating workers.
Bottom Line
"Forklift bar" has no single definition. Determine which bar you need based on your application: fork entry bars are racking components for storing non-palletized loads, entry bars are forklift safety devices on stand-up riders, and load bars are cargo restraints for trailers. Each serves a distinct purpose, and using the wrong type for an application can create serious safety hazards.