A forklift truck checklist is a vital safety tool required by OSHA. This forklift truck checklist helps operators identify defects before they cause accidents or costly downtime.
A proper forklift truck checklist is divided into two main parts: a Key-Off Visual Inspection and a Key-On Operational Check.
Part 1: Key-Off Visual Inspection (Walk-Around)
Before starting, operators must check:
General & Area: Cleanliness, clear floors, and overhead obstructions.
Tires & Wheels: For wear, damage, and proper pressure.
Forks & Mast: Check for cracks, bends, and that forks are level.
Leaks & Hoses: Look for puddles and inspect hoses for damage.
Battery (Electric): Ensure it is charged and cables are not frayed.
LPG (Propane): Check the tank mount, hose, and relief valve.
Safety Features: Verify seatbelt, overhead guard, and fire extinguisher.
Part 2: Key-On Operational Checks
With the engine running, test:
Controls: Steering, brakes (foot and parking), and clutch.
Lift & Tilt: Raise forks to max height and tilt the mast fully.
Warning Devices: Horn, backup alarm, and lights.
Gauges: All dashboard lights and gauges must be operational.
Key Takeaway
Perform this forklift truck checklist at the start of every shift. If any issue is found, take the truck out of service and report it immediately. A daily forklift truck checklist only takes a few minutes but is critical for preventing workplace injuries and ensuring OSHA compliance.